Pickup Simulator v3

Design to simulate a pickup coil at different RPM to test CDIs, Tachometers, Power valves and ignition coils.
Range: from  235 to 30000 RPM (V2.x)
Range: from 1000 to 30000 RPM (V3.3)

 

Download.

Simulator v2.2 Software Schematic Parts list Circuit board Eagle files PIC-LCD-DAC
pinouts
PIC 16F628A .HEX .PDF .TXT .PDF
.JPG
.SCH .BRD .TXT

Version 2.2 is free to use, versions 3 are only available for sale.

 

How does it work?

Sweep generator / Manual (V3.3)

When LCD is displaying:
Pickup adjust : ?
SWEEP or  MANUAL

then Press:

  • Plus button (on the left) = AUTO mode
    – The simulator will forever sweep the range 1000 to 30000RPM in 30 seconds.
    – You can switch from SWEEP to MANUAL mode anytime by pressing a button.
  • Minus button (on the right) = MANUAL mode
    – You can select RPM manually from 1000 to 30000RPM.

Polarity

When LCD is displaying:
Pickup type : ?
-_     or     _-

then select:

  • Plus button (on the left) = for Positive then Negative like that:

or Press:

  • Minus button = for Negative then Positive:

18 volts peak to peak:

Frequency

When LCD is displaying:
+   RPM= 1000   -
NEG/POS

then Press:

  • Plus button (on the left) = increase RPM
  • Minus button = decrease RPM
  • Hold on the button to adjust faster
    Perfect accuracy at 30000RPM = 500Hz = 2ms:

Memory (since V3.0)

  • When both buttons are pressed the same time, the actual RPM is saved in the memory and the simulator will start from this point when restarted.

+   RPM= 6000   -
SAVED

Pictures.

pcb_top simulator_v3_top_populated

A check with a cheap DSO138 oscilloscope that I strongly suggest to buy if you are a bike mechanic.

Videos.

V2.0:

V3.0:

Video of a bench from 1000 to 30000RPM:

V3.2:

First use.

      • Double check your PCB for no shorts or breaks.
      • REMOVE the LCD display and ALL ICs from the board.
      • Connect the 3 power wires: Ground | -9 to -15Vdc | +9 to +15Vdc.
        The power voltage will determine what maximum output range it gives.
      • Check out the tension at the power pins of each IC support:
        PIC: pins 14,5 DAC: 1,3,13,15 AOP: pins 7,4 and LCD support: pins 1,2,15.
      • Adjust R5 to get +10Vdc at pin14 of DAC08 which determine output current to have a full scale output. The DAC can operate from -Vref to +Vref
      • Power off then ONLY insert PIC16F628.
      • Connect a voltmeter to pin13 of the PIC. (or a 330ohm resistor + led)
      • Power on the simulator.
      • RB7 (pin13) goes high (+5v) for 1sec 2 times, then finally remain low meaning the programming is correct.
      • Power off and insert the DAC0800, the AOP and the LCD display.
      • If you don’t have a oscilloscope, you can connect a LED between the output and the ground.
      • Power On. This Led will be off until you have selected the polarity (+/- or -/+) afterward the led slightly bright.
      • A multimeter will still show 0 volt DC between output and gnd.
        Only a oscilloscope can show you the pulses.
      • Enjoy!

PCB

High quality double sided PCB, programmed chips or ready to use device are on sale

Versionning.

      • Version 1.0:
        • Initial release. (235 to 4285rpm)
        • with 16F628A Program memory:3.5Kb, RAM: 224b, EEPROM: 128b,
          Ext clock: 20MHz, Internal clock:4MHz, 18pins
      • Version 2.0:
        • [soft] 235 to 30 000RPM in a logarithm rise. (one step = 1millisecond)
        • [hard] C5 moved on PCB
      • Version 2.2:
        • [soft] Use pin13 as a programming checkup.
        • Free software
      • Version 3.0:
        • [soft] 1000 to 30 000RPM in 1000rpm steps.
        • [soft] Starting RPM can be store in memory
        • PIC to buy.
      • Version 3.1:
        • [soft] Loop range (one step from 30.000 to 1000RPM and vice-versa)
      • Version 3.2:
        • [soft] Sweep function to automaticaly browse the RPM range. (1000 by 1000)
      • Version 3.3:
        • [soft] 1000 to 30000RPM in 1000rpm steps.
        • [soft] A push on any button stop the sweep mode.
      • Version 3.4:
        • [soft] Range: 1000 to 20000RPM in 500rpm steps.
      • Version 3.5:
        • [soft] Range: 1000 to 12500RPM in 250rpm steps.
        • [hard] with 16F1847 Program memory:14Kb, RAM: 1024b, EEPROM: 256b,
          Ext clock: 32MHz, Internal clock:32MHz, 18pins
        • PIC to buy.

2 Comments on "Pickup Simulator v3"

  1. Building a pickup simulator and in the setup it says one can use 9 to 15 volts (dual supply) so I use 2 x 9v batteries.

    Now in the setup notes it also says “Adjust R5 to get +10Vdc at pin14 of DAC08”

    How can I set this pin to 10v when I only have a maximum of 9?

    • I tried to clarify that above. The DAC can operate from -Vref to +Vref.
      DAC0800 is a 8bit converter, meaning 256 steps. Each step size is Vref/256.
      When the PIC output is 11111111, the output tension of the simulator is Vref then 10volts.
      If Vref is only 8volts, then 11111111 will give +8V and 00000000 give -8v
      It works, you just have a smaller range of voltage.

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